Handling High-Volume Mixed Scrap Metals in Indian Steel Mills

Macro Background – Industry Trends

High-volume steel mills in India manage 80–120 tons/day of mixed scrap, including heavy structural steel, I-beams, channel steel, and pipes. Semi-automatic machines are insufficient, causing delays and inefficiencies.

Industry Pain Points:

• High throughput required for 80–120 tons/day
• Mixed scrap shapes require manual sorting
• Existing machines cannot handle heavy and light metals simultaneously
• Storage and transport inefficiencies due to uneven cut lengths

Specific Challenges

A steel mill processing 100 tons/day reported:

• Semi-automatic shears could not process heavy steel and pipes together
• Inconsistent cuts slowed furnace feeding
• High labor and energy cost due to repeated adjustments

Tailored Solution – QSW-800 Implementation

• Throughput: 8–12 tons/hour → multiple units handle 80–120 tons/day
• Dual shear cylinders + clamping cylinder for uniform cut lengths
• PLC automation + touchscreen adjustable cut length
• Suitable for mixed light and heavy metals, including pipes and structural sections

Verified Effect

• Uniform cuts → smooth furnace feeding
• Reduced manual intervention → fewer operators needed
• Daily high-volume throughput achieved up to 120 tons/day
• Storage optimized, workflow safer and more efficient

Summary

• Suitable for high-volume Indian steel mills
• Key takeaway: QSW-800 ensures consistent cuts, high throughput, and safe operations for large mixed scrap volumes