Indian Recycling Plant Upgrades Production with Two Y81-315 Hydraulic Metal Balers

Market Background

India’s scrap recycling and secondary steel industries are expanding rapidly as infrastructure development and manufacturing output continue to grow. With higher intake volumes of steel scrap and stricter requirements on logistics efficiency, many recycling yards face mounting pressure to process bulky material quickly while keeping labor and transportation costs under control.

Loose scrap occupying yard space, slow manual handling, and low-density bundles have become common operational bottlenecks—especially for facilities serving domestic steel mills and export markets.

Customer and Application Scenario

One recycling operator in India recently sought to modernize its scrap processing line to handle increasing volumes of mixed steel waste. The plant required equipment capable of delivering stable output, consistent bale dimensions, and high compaction density, while operating reliably in long daily shifts.

Key requirements included:

• Processing capacity of 10–12 tons per hour per machine

• Standardized bale size of 600 × 600 mm for furnace charging and container loading

• Automated operation to reduce labor dependence

• Rugged construction suitable for continuous industrial use

To meet production targets, the customer decided to install two hydraulic metal balers working in parallel.

Jiangyin Huake’s Solution

After technical evaluation, the plant selected two Y81-315 double-main-cylinder front-turning hydraulic metal balers supplied by Jiangyin Huake Machinery Co., Ltd. The machines were engineered for heavy scrap compression and stable long-term performance in demanding recycling environments.

Each unit features a dual main-cylinder structure delivering synchronized pressing force, ensuring uniform compaction across the chamber. With a total installed motor power of 135 kW, the balers maintain consistent hydraulic pressure throughout the compression cycle, enabling smooth operation even during peak loads.

The front-turning bale discharge system allows finished bundles to be ejected quickly and safely, reducing downtime between cycles and helping the yard maintain steady throughput. PLC-based automatic control further streamlines daily operation, allowing operators to manage the system efficiently with minimal manual intervention.

By operating two machines simultaneously, the facility achieved its targeted 10–12 tons per hour per baler, significantly increasing overall yard productivity.

Key Technical Parameters

Customer Feedback

Following commissioning, the plant reported noticeable improvements in daily operations. Bale consistency improved, making downstream furnace charging and container loading easier to manage. Labor requirements around the baling line were reduced, while overall site organization and safety conditions were upgraded.

According to the customer’s operations manager, the new equipment helped stabilize production schedules and significantly reduced logistical inefficiencies caused by oversized, loose scrap. The ability to rely on two parallel balers also provided operational flexibility during maintenance periods.

Project Summary

This Indian export project demonstrates how high-capacity hydraulic baling technology can help scrap processors overcome labor shortages, space constraints, and transportation challenges. With two Y81-315 front-turning balers, each delivering 10–12 tons per hour, standardized 600 × 600 mm bales, and 135 kW of installed power, the recycling plant successfully modernized its scrap handling system.

For growing markets like India, where processing volumes and cost pressures continue to rise, automated hydraulic metal balers are becoming an essential investment for sustainable and competitive operations.