The Y81-500 Scrap Metal Baler Machine: A Recycling Powerhouse

In the realm of scrap metal recycling, the Y81-500 scrap metal baler machine emerges as a top-tier solution, combining cutting-edge engineering with versatile functionality. This article will delve into its numerous advantages, wide application range, suitable materials, and the customization options that set it apart.

Technical Prowess

Let's first take a closer look at the key parameters that underpin the Y81-500's performance. With its main cylinder, featuring the YG500/340 model and a nominal pressure of 5000 KN*2, along with two units, it packs a punch of 500 tons. Complemented by side cylinders (YG340/220), cover door cylinders (YG220/160), and lock door cylinders (YG180/120), the machine's hydraulic system is a symphony of power. The hydraulic system working pressure, kept under 25.0MPa, ensures stable and efficient operation.

The press box, sized at 3000×2500×1000 mm, feeds into the production of bales with dimensions 500×500mmX(600 - 1800)mm. These bales achieve a minimum density of 2300 KGS/CUBIC METER, making them highly compact and easy to handle. In terms of speed, a single cycle time of about 120 seconds enables a production efficiency of around 6 - 8 tons per hour when dealing with steel. The machine's operation mode, PLC AUTOMATIC CONTROL with remote controls, simplifies management, while the 5250-liter oil tank (with 4460 liters of hydraulic oil) provides ample lubrication for continuous running.

Advantages

• Powerful Compression: Thanks to its multi-cylinder setup with high nominal pressures, the Y81-500 can handle large volumes of scrap metal effortlessly. Whether it's bulky car frames or heaps of industrial metal waste, the machine reduces them to dense, space-saving bales. This not only optimizes storage space at recycling facilities but also cuts down on the number of transportation trips, saving costs.
• Energy-Efficient Hydraulics: Operating at a relatively low working pressure, the hydraulic system is designed for energy conservation. The carefully selected hydraulic pumps (A4V-200) with their specific nominal displacements and rated pressures ensure that power consumption is minimized without sacrificing performance. This is a boon for businesses looking to keep their energy bills in check while running a high-capacity baler.
• Automated Operation: The PLC AUTOMATIC CONTROL, paired with remote controls, allows for seamless operation. Operators can monitor and adjust the baling process from a distance, enhancing safety. This automation also reduces the margin for human error, leading to more consistent bale quality over time.
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Application Range

The Y81-500 is a versatile workhorse in the recycling industry. It finds applications across multiple sectors. In automotive recycling yards, it can quickly process end-of-life vehicles, baling everything from engine blocks to sheet metal body parts. Construction sites, too, benefit as it can handle discarded rebar, metal scaffolding, and roofing materials. Even small and medium-sized metal manufacturing workshops can rely on it to recycle their production scraps.

Suitable Materials

• Ferrous Metals: Ideal for all types of iron and steel, including low-grade, rusty scrap. The high compression force can transform unruly piles of steel sheets, rods, or plates into neatly formed bales, ready for remelting at steel mills.
• Non-Ferrous Metals: Copper, aluminum, and brass are also within its capabilities. Given the value of these metals in the recycling market, the Y81-500 ensures they are compacted into bales that are easy to store and transport for further refining.
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Customization

We understand that no two recycling operations are identical. That's why we offer customization options for the Y81-500. If your facility has unique space constraints, we can modify the bale size to fit your storage or transportation needs. Power specifications can also be tailored; whether it's adjusting to a different voltage or frequency, like customizing from the standard 380V/3P, 50 Hz, we've got you covered. Additionally, if you require extra safety features or modifications to the operation mode, our team of experts will work with you to create a baler machine that aligns perfectly with your business requirements.

With a machine weight of about 70 tons, the Y81-500 is a solid investment for any scrap metal recycling enterprise. It combines strength, efficiency, and adaptability, promising a long-term boost to your recycling operations and bottom line.